Production Equipment
Automated, High-Tech Robotic Equipment & Processes
Precise, automated application of functional coatings is the foundation of our consistent quality and delivery. Our high volume, robotic coating lines hold tight tolerances to ±0.0001” – delivering unmatched precision, consistency and repeatability – to improve product lifespan, reduce downtime, and increase customer satisfaction.
Our flexible cell equipment inventory includes numerous automatic and semi-automatic coating application machines to apply accurately controlled coatings. Our production lines are expandable by duplicating fixtures and running on parallel lines. Production consistency is maintained regardless of shift changes or the longevity of each project.
Our entire production process is based on a computerized bar-code scanning system, which accounts for time, materials, and product flow through various operational sequences. We employ 100+ quality control tools for quality assurance.
Custom Engineered Solutions
Our in-house machine shop and fabrication facility enables our engineers to build everything in-house from tooling, fixtures, ovens, racks and carts, to several automated spray/oven and computer-controlled production lines, enabling jobs to begin in weeks rather than months.
Our staff includes engineers and technicians familiar with all machinery in order to maximize production up time. After setting up machines, operators are involved in the continuous testing and checking of coating attributes and specification, to ensure that our coating lines provide consistent and precise coating application and curing.
Orion experience team builds the most precise and efficient robotic equipment to apply coatings in-house, ensuring you receive high-quality and cost-effective application in production. Orion is proud to house a well-equipped and diverse functional coating production facility.
Prototyping, Short-run & High Volume Production Ovens
Orion has a variety of curing ovens to handle different needs - from small batch ovens for prototyping or short-run production order processing, to flat belt conveyor ovens for high-volume production processing. Our flexible cell operations and overhead conveyor lines can process a multitude of different parts in short-run or high-volume production.
Curing Ovens for Large & Heavy Parts
For very large or heavy parts, our large batch ovens can hold parts and racks up to 6.6 feet high x 7.2 feet wide x 10.6 feet deep. We have additional automation capacity that includes eleven medium to heavy-duty, chain-on-edge production lines with large conveyor ovens. All of our ovens are built to process coatings at temperatures up to 850ºF.
Pretreatment & Refurbishment Services
Our pretreatment lines include automatic and manual grit blasting operations along with large tumble grit blasting machines and medium tumble blasters and wheel abraders. Phosphating and anodizing services are available from ISO certified suppliers located minutes from Orion. Our refurbishment services help you to save costs by removing corrosion, product build-up or unwanted coatings, then recoating to your specification, rather than making all new parts.
Contact us to speak with a technical consultant about your specific project's production requirements.